All about Benchtop CNC Mill
Benchtop CNC Mill. The use of the CNC machine in the modern industrial process is already a common way of production. Majority of the production industry use the CNC machine for the production process in order for shaping the metal and other solid materials. The best point of the CNC Machine is the capability of mass production with same standard quality of precision work. Therefore it is devoid of human error and proper standard mass quality to be distributed and sold to the market. CNC Mill itself has been used for variety of operational process in the production industry especially in the sizing and the shaping process. The reason is mostly due to the precision and the fabricating ability of the CNC machine.
CNC Milling Machine Forms and the Machinist
All about Benchtop CNC Mill
The two basic forms of the CNC Milling Machine are the vertical and the horizontal forms based on the orientation of the tool cutting spindle. The vertical spindle oriented axis are held on its spindle and rotate on its axis. The spindle itself can also be extended which allow the machine to do the drilling and plunge cuts. While the horizontal has its cutters mounted on the horizontal spindle. And most of the horizontal one have built-in rotary table featured which allows for the possible various angle milling called the “Universal Table”. Each of the vertical and horizontal spindle forms has its own merit and strength. For the vertical spindle, it is better to be used at shaping a mould into a form of block of metal. While the horizontal spindle form has its own merit in longer and heavier work pieces.
The technology of the machine tools include lathes, wire electrical discharge, multiple axis tool spindle, and obviously the milling machine itself. The early version of the milling machine is handled by a human but nowadays most of the machine operates automatically. With the CNC Milling Machine, the machinist would need the skill to be able to read and understand the complex technical language and drawing of the machine in order to work it to a detailed precision of the machine. In Short, the professional machinist of the CNC Milling Machine would need to be able to perform the activities below:
- Interpret and understand the specifications and the engineering drawings.
- Able to understand and generate the G-Code with the right CAD and CAM System installed into the CNC Machine system.
- The Machinist also have to possess the capability of setting up the tools, work devices and pieces on the CNC Milling Centre
- Able to master and fully control the cutting conditions, based on the material properties and which tools are used for it.
- The last but not least is the machinist have to be able to operate, inspect and maintain the accuracy of the cutting process dimension.
Therefore, user of the machine nowadays need not only to be able to fully understand the programming and coding of the CNC Machine but also understand the workflow of the machine job as well.
CNC Milling Process
The process of the CNC Mill is the same as other CNC Machine system. The CNC have both the CAM and CAD as the “Command Center” of the CNC Machine. By inserting and installing the CAM and CAD, the command information would be converted by the software into the G-Code which is the language recognize by the system to operate automatically. Only then the CNC machine will function and operate as the command center dictates. Nowadays, there are many selections of CAM and CAD software available on the market. But sometimes due to the many choices available, a lot of people are confused about the right software to be installed in the CNC machine for it to function properly.
The milling process is performed by removing the materials by inducing many separate small cuts towards the materials. The milling machine would usually be equipped with a high speed spinning cutter to cut through the material slowly and thoroughly.
Benchtop CNC Mill for Education
All about Benchtop CNC Mill
Majority of the students who studied or will take the engineering study program would likely come across the CNC Machine project to study the workflow of this commonly used machine. One of the product recommended for the educational purpose is the Benchtop CNC Mill 9100. This product is one of the recommended choice for the user who want to use it for mass production or making a prototype.
The Benchtop CNC Mill 9100 is the heavy duty machine perfect for iron construction, powerful flashcut software, precise ball screw, and can be owned with affordable price. This product type is available in the Servo and Stepper Version. Its main usage beside for the student education are for:
- Hard Metal Fabrication
- Prototype Engineer
- Mold Construction
- Lab Work
- Style and Design engraving
This Benchtop CNC Mill 9100 is not only able light materials like plastic but also able to cut a lot of hard and tough materials such as:
- Stainless Steel
Nowadays, the marketing companies for the CNC machine provide a lot of benchtop CNC Mill Machine. From 3 axis, 4 axis to complete 5 axis CNC Milling machine are available for the choosing. Even if the customer is in need of the custom application of the CNC Machine, majority of the CNC companies still would be able to provide the customary solutions for the customer. And fortunately due to the decreasing price of the computer products, the market price for the CNC machine have plummeted as well. The current most advanced CNC Machines which is the Multiaxis machine possess two additional axes in comparison the other lower version. However in this Multiaxis CNC Machine, the skill necessary to program the CAM is extremely difficult and might prove to be troublesome even for the machinist itself. Therefore usually for this type of CNC Machine, the CAM is usually already embedded within the machine.
Hopefully by reading this short and brief article, you will have better understanding on the Benchtop CNC Mill.