Run More Efficient Programming with Cnc Tubing Bender

Run More Efficient Programming with Cnc Tubing Bender

Run More Efficient Programming with Cnc Tubing Bender

Cnc tubing bender plays important role in any manufacturing process. CNC always maintain the reliability to the precision bending and end forming by offering high-quality of products including tube form solutions. The tubing bender offered by Cnc for manufacturers used comes in various types including exhaust systems, brake and fuel lines, as well as structural components. No matter bend dies or pressure dies, all types are designed so that it can help each manufacturer needs. They are also made based on the top standards to make sure the durability and performance consistency. Cnc provides good quality of tubing bender since there big amount industrial equipment which use metal tubing. The tubing then bent into various shapes based on its shape on 2D drawing. The 2D drawing brings important information that will be included when programming Cnc tube bending machine. Hence, the information contained on the drawing will change. CAD generated solid models from CAD system are begun to use by many manufacturers these days into this tubing bender.

Where Cnc Tube Bending Machine Gets its Power

Run More Efficient Programming with Cnc Tubing Bender

Run More Efficient Programming with Cnc Tubing Bender

The majority modern tube benders are programmed with LRA data. L refers to a distance between one bend to another, R is the plane rotations between bends, and A is the bend angle. It is then added by CLR or center line radius and it will show you the information needed to describe the bent profile of any Cnc tubing bender. The LRA data are frequently taken from 2D drawing which is transferred to the shop floor. In this process, the machine programmer will input the LRA data into the controller using via keypad and display. A number of manufactures makes streamline on the data input process on which the programmer inputs the data using Windows environment. However, occasionally the LRA data are not provided on the drawing. Hence, the other drawing format which sent to the shop floor is actually data points. XYZ data points are used based on the Cartesia coordinate system. These data describe many points in the tube bender’s profile but most of bending machines rarely use XYZ data points directly.

How XYZ Data Are Converted into the Bender

Numerous modern Cnc controllers available today use system which can convert XYZ data to LRA bender data. Free applications which support the conversion of XYZ to LRA data are available in many websites. The data conversion process in Cnc tubing bender begins when the programmer input the XYZ data points into Windows environment using human interface. When the XYZ data points containing CLR have been input, the software automatically will convert the entered data into LRA bender data. The data conversion process includes vector math. The process which happens on the background just spends few miliseconds then result on the already converted data in the data table. There is still another way to obtain LRA data and it can be done using CMM machine. In this method, the tube will be measured when it has been formed. The fixed bed data then will be transferred into bender to continue the next processing. However, in another place before the tube measurement on CMM, the native programmed information is input into the bender controller with the human interface.

In facts, not all of tube drawings use LRA or XYZ data for describing the tube. This commonly found in military world where the tube bend data is used to describe making process of manual tube bending machine. Instead, Boeing data is used to drive Cnc tube bender so that programmer is able to input the supplied data into the Windows interface. Several premium Cnc controllers has interface which is able to generate LRA data which drive Cnc bender.

The Benefits of Cnc Tubing Bender

Run More Efficient Programming with Cnc Tubing Bender

Run More Efficient Programming with Cnc Tubing Bender

Cnc tubing bender is known to import a step file and it becomes the main benefit offered by this bending machine. The STEP file used allows the machine to do the works without data entry errors. No error entry processed can be achieved because STEP file only consists important information which required by the tube bender. Using the STEP file, the controllers of Cnc bender will extract type of material, the thickness of wall, outer diameter, center line radius, as well as bender data. This information allows the machine to decide which parts need to be bent. STEP file reading process offers more efficient time both for prototype environment and short-term production shop. Occasionally, the first programming on the machine will need long time since it includes many parts. It is since there are some parts which are quite difficult to be programmed. Cnc controller which support CAD generate STEP file reading can do well when converting 2 bend part from 20 bend part and it usually just take one or two miliseconds. In order to read the STEP file, the file is saved using the .stp format. The reading process requires you to open the menu in the Windows file, then choose STEP file format and find the file name.

Even though using Cnc tubing bender provides with benefits and easiness, you need to consider some factors including the tracking process. The sending process of STEP file into Cnc bender will need extra database management between both design and manufacturing engineering. Hence, it is important for you to prepare additional costs so that all the process can run smoothly with enough amount of database to cover them. Whatever the materials you put inside it, the tube actually will bend them. The bending process which includes STEP file converter will minimize the data entry errors so all the works will be done properly with more efficient time. In order to do 2 bend part, STEP file conversion will overkill the job only in few miliseconds. Besides when the number of bends are added, the times required doing the process will be longer since it needs time to input the important data from 2D drawing. Even it requires more time to program more bend, the machine will not require you to wait too long. Hence, your works will be much easier when using Cnc tubing bender.

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